Product
Mars Series
- Product
- Mars Series
Haitian Mars Series
Hybrid Precision Injection Molding Machine (60Ton ~ 4000Ton)
2nd Generation Machine Series
2nd Generation Machine Series is integrating all the benefits of the existing hydraulic molding machine. It also has been improved by using a high power servo motor dynamic control system and developed clamping device with improved servo hydraulic system.The energy saving performance has been further improved, the operation of the molding machine has been faster. The new control system can increase the overall system efficiency and molding capabilities.
Standard Equipment List
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Injection Unit
Hydraulic pressure control unit
Clamping Unit
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Electrical Control Unit
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Option
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Benefit of Mars Series
- Energy Saving : Highly optimized servo energy-saving technology, with improved efficiency and lower energy consumption.
- Precision : Redesigned clamping unit with optimized kinematics for higher precision.
- High Efficiency : Optimized clamping unit provides lower energy consumption and faster movements for reduced cycle times.
- Safety : Safety system incorporating hydraulic safety valve with feedback to meet national safety standards.
- Stable : Closed loop servo drive system providing stable conditions for the various molding applications.
Clamping Unit
Proven 5 point double toggle realize Powerful kinematics of the proven 5-point double toggle realize economic speed and power process. Achieve very keen sensitivity during mold closing & opening process, and protect link device from excessive wear.
- A A. Redesigned toggle kinematics for higher efficiency and lower energy consumption for Small and large machines.
- B Fixed platen with centralized force loading and less platen flexing.
- C Faster clamping movements due to optimized toggle kinematics and position sensing.
- D Redesigned moving platen providing centralized force distribution from the toggle system to the mold.
- E New graphite/steel bushings providing better lubrication and lower lubrication consumption which improves the life of the clamping unit.
- F OPTION Automatic tie bar removal device for easier loading of large or complicated molds into the machine
- High sensitivity : 5point double toggle provide shorten time of clamp opening and closing and clamping force.
- Exact position control : position sensor control mold opening and closing.
- Space : longer distance of clamping and tie bar provide max mold height.
Injection Unit
Optimized injection unit provide higher precision and safety. Double acting nozzle touch cylinder and hydraulic cylinder centralized injection force. According to resin materials, can choose one from three screw type, control and monitor barrel temperature.
- 1 Special coupling designed for strong screw forces required during the injection/charging/
decompression process. - 2 The rigid one piece injection base supports the common slide rail for injection and screw
movements, reducing stress and increasing movement precision. The balanced twin
injection cylinders apply equal force to the screw during injection. - 3 Nozzle cover with safety limit switch
- 4 Optional screw designs for different material processing applications
- 5 Two layer barrel cover with optional insulation material for increased energy savings
- 6 Safety chains for high pressure hoses can prevent hoses hurt people.
- 7 Option: Energy saving thermal covers for each heater. Reducing the radiant heating losses by 20-50%.
Hydraulic System
Patented Servo Hydraulic Drive System for Injection Molding Machines
Haitian is the global leader for servo hydraulic plastic injection molding machines. The Mars Series machine was launched to the market in 2007, with more than 80,000 machines sold has become the industry bench mark. The patented servo motor /gear pump drive system was designed as a system and not the combination of standard market components as used by our competitors.
This translates into a significant advantage for repeatable high precision and low energy consumption for different molding applications and processing materials.
Haitian is the global leader for servo hydraulic plastic injection molding machines. The Mars Series machine was launched to the market in 2007, with more than 80,000 machines sold has become the industry bench mark. The patented servo motor /gear pump drive system was designed as a system and not the combination of standard market components as used by our competitors.
This translates into a significant advantage for repeatable high precision and low energy consumption for different molding applications and processing materials.
- Patented servo motor to gear pump design.
The direct drive connection between the servo motor and the gear pump, provides excellent drive torque giving maximum acceleration and deceleration speeds for all machine functions. The patented drive system is a true advantage for high stability and repeatable molding conditions. - High efficiency gear pump for stable operation and low energy consumption.
- The European servo motor controller is matched to the drive motor for optimal efficiency and repeatable accuracy.
- Servo motors ranging from 7.5 kW to 160 kW are specially designed to meet the high demands of the plastic injection molding machine process requirements.
Control System
Standard controller
- Two parallel CPU‘s for faster data processing with full digital control.
- Network compatible with the i-net factory management system for real time monitoring of the production data for statistical analysis and process optimization(Optional)
- Large Internal memory for mold data storage
- Closed loop PID barrel heating temperature control Optional controller
- Extended functions for molding applications requiring a higher level of machine options.
- Cycle sequencer for full function control.
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Specification Product
Haitian Mars Series
Hybrid precision injection molding machine (1200Ton ~ 3300Ton)
Haitian MA large energy-saving servo injection molding machine
Haitian MA large energy-saving servo injection molding machine with its superior quality, has always won the trust of customers at home and abroad. Haitian launches the second generation of MA series on the basis of MA to meet customers’ higher demands. MAⅡseries has adopted more advanced design concept and more dependable hardware, not only with precision improved, but also with energy efficiency best achieved.Because of abundant processing power, Haitian ensure the precision of all machining parts.
Mean while, due to advanced computer material stress analysis software, the stressed component
such as platen, tie bar etc. can maintain good mechanical strength and rigidity in a very harsh working
environment. It improves overall stability and reliability.
Haitian MAⅡseries is the best choice for users of automotive industry, household appliances,
transportation and other large precision molding industries.
Mean while, due to advanced computer material stress analysis software, the stressed component
such as platen, tie bar etc. can maintain good mechanical strength and rigidity in a very harsh working
environment. It improves overall stability and reliability.
Haitian MAⅡseries is the best choice for users of automotive industry, household appliances,
transportation and other large precision molding industries.
- 1New optimized hydraulic system and high precision, highly sensitive control components ensure the reliability of piping, fast response,
good dynamic performance. - 2The linear guide rail of screw drive base has low friction, quick response and good follow-up, greatly improved the rigidity and precision
for the injection unit.(13000-40000KN) - 3Turning of barrel support height more convenient (Except 8400 injection unit)
- 4Using of 110KW, 75KW etc. high-power servo motor not only reduce the quantity of motor, simplified the valve manifold piping and the
design of electrical control but also compact construction of the machine. - 5High rigidity of movable platen base ensures fixed platen and movable platen absolute parallel during the whole course of mold.
Specification Product
Presentation Movie
| MA1200 |  |
| MA2400 | |
| MA8000 | |
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