Product
Pluto/j Series
- Product
- Pluto/j Series
Tianjian Pluto/j Series
Hybrid Injection Molding Machine (86Ton ~ 1000Ton)
| Main Hydraulic Index | PL/j Servo Index |
| Response time of pressure upward 50ms | The precision of screw speed 0.2rpm |
| Response time of flow rise 40ms | The stability of speed 0.1% |
| Range of pressure fluctuation ±0.9 bar | The repeatability precision of injection 0.1% |
Standard Equipment List
|
Injection Unit
Hydraulic pressure control unit
Clamping Unit
|
Electrical Control Unit
|
Option
|
Servo energy saving schematic diagram
the servo energy saving plastic moulding machinery configure rotary encoder and pressure sensor, so it will feedback the flow and pressure in time. it adjusts the flow and pressure by changing the servo synchronous motor's rotate speed and the torsion to make sure higher repeatability precision, maximum energy saving and the production efficiency.
Case
- test product : disk
- plastic material : PS
- product weight : 100g
- product wall thickness : 2.6mm
- number of mold cavity : 1
- test condition : power test device record 3 series IMM‘s value during full auto producing when the oil temperature
| comparison of IMM | 160T IMM (fixed pump) | 160T IMM (variable pump) | 160T IMM (servo system) | |
| moulding cycle time | s | 20 | 20 | 20 |
| test time | h | 3 | 3 | 3 |
| cycle count | mold | 540 | 540 | 540 |
| power consumption/hour | kW/h | 12.6 | 8.1 | 6.1 |
| power consumption/year | kW/h | 83160 | 53460 | 40260 |
| power consumption/Kg | kW.h/Kg | 0.7 | 0.45 | 0.34 |
| effect of servo energy saving | % | IMM with fixed-pump 51.6 | ||
| IMM with variable pump 24.7 | ||||
calculation conditions : 20hour/day, 330day/year
power cost : 0.8RMB/Kwh
power cost : 0.8RMB/Kwh
Servo energy saving schematic diagram
The servo energy saving plastic molding machinery configure rotary encoder
and pressure sensor, so it will feedback the flow and pressure in time.
it adjusts the flow and pressure by changing the servo synchronous motor's
rotate speed and the torsion to make sure higher repeatability precision,
maximum energy saving and the production efficiency.
and pressure sensor, so it will feedback the flow and pressure in time.
it adjusts the flow and pressure by changing the servo synchronous motor's
rotate speed and the torsion to make sure higher repeatability precision,
maximum energy saving and the production efficiency.
Clamping Unit
- 1High opening forces
The platens designed by Finite Element Analysis software and five-point inward moving toggle system ensure high rigidity and precision for mold clamping and also reduce the stress and distortion.
- 2Long-term steady working
The rear platen that is free-floating for stress alignment can reduce the probability of tie bar breakage and ensure that clamping unit works normally at high speed and pressure.
- 3Easy handling
Automatic mold adjustment function. When changing to a different mold, the clamping force can adjust automatically through data setting.
Injection Unit
- 4Durable hydraulic block
Major hydraulic components and seals are sourced from word famous manufacturers ensuring high stability. As standard decompression and back pressure is provided for consistence and repeatable melt control.
Hydraulic System
- 5Powerful and stable
Fixed pump system provides stable output, quick response, and powerful strength.
- 6Fairly powerful
Hydraulic gear pump provides steady output and quick response, as a result, the accuracy, reliability, and repeatability for the machine can be realized.
Option
- 7Screw Rotating monitoring
The customers can observe the screw speed from the monitor directly and adjust the technical parameter if necessary.
- 8Up to your choice
A wide variety of screw designs for different polymer processing requirements are available.
- 9Additional core puller
The additional core pullers are available for the mold equipped with additional core puller device.
Control System
- The controller equipped with two CPU is used specially by injection molding machine.
- A High-speed 80MHZ CPU with 0.5ms scan cycle time is used for faster system response which
improves the machine’s performance and precision. - A Screen saving function extends the LCD display life.
- Ultra bright LED’s are provided for Input and Output point inspection, in this way, it is easier for
operator and repairman to handle. - A data hardware lock is provided to prevent unauthorized persons from modifying the molding
parameter. - Closed Loop PID provides the barrel with accurate and consistent temperature control ranging
from 0℃ to 450℃. - A totally enclosed electrical control cabinet provides.
- Dust & waterproof control cabinets provide a total enclosure to all electrical control components
which are arranged in an orderly way.
Ultra bright screen technology to provide cycle and control system information for the user and machine maintenance
(Note: The machine types with different clamping force may be equipped with different controllers).
Main display
Specification Product
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Jecheon Factory | 953, Yanghwa-ri, Geumseong-myeon, Jecheon-si, Chungcheongbuk-do, Korea
Jecheon Factory | 953, Yanghwa-ri, Geumseong-myeon, Jecheon-si, Chungcheongbuk-do, Korea
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